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Biofilm Activity Monitoring System

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Metal Samples in cooperation with Structural Integrity Associates, Inc., now offers the BIoGEORGETM system - a simple, rugged, dependable system for real-time monitoring of:

  • Microbiologically influenced corrosion (MIC)

  • Biofouling of heat exchangers

  • Biocide effectiveness

  • Optimization of treatments: Selection, Timing, Concentrations



The Problem
Microbiologically Influenced Corrosion (MIC) is a significant degradation mechanism in nuclear and fossil-fueled power plants, chemical processing, refineries, pulp and paper, oil and gas production and distribution and the armed services. Essentially all cooling water and process water applications may be susceptible to MIC. Further, biological fouling, which is always a precursor to MIC, can reduce the efficiency of heat exchangers and fluid distribution systems and can interfere with water-based processes.

The most common approach to mitigation of MIC is chemical treatment. Chemical costs for a large process plant are often on the order of $1,000,000 per year. Chemical toxicity is always a concern for plant personnel and the environment. This results in close scrutiny and control of effluents and chemical inventories by regulators, environmental agencies, and plant owners.

The Solution
The BIoGEORGE system was developed to provide online and real-time indications of biofilm activity on typical metallic surfaces. The probe is designed and operated so that microorganisms in the environment are encouraged to settle on probe surfaces well before they settle on heat exchanger tubes or piping.

Probe status is indicated on the integrated electronics enclosure by an LED display (red light/green light).

By closely tracking biofilm activity on the probe, the operator is alerted to the need to treat the system, to assess the effectiveness of a treatment, to schedule maintenance activities, or to optimize chemical treatments.


The System
The system consists of a probe, its integrated electronics, interconnecting cable, display software, User's manual, and product support.

The probe is installed into a piping system, heat exchanger water box, cooling tower, or side stream via a 2-inch threaded connection. Special probes can also be built for "hot tap” type fittings or flow-through probes.

The unit operates on a 110 or 220 VAC and has built-in battery backup.

System data can be downloaded to the user's PC. Software is included with the system for analyzing the data and creating detailed trend plots.


TM BIoGEORGE is a trademark of Structural Integrity Associates, Inc.

BIoGeorge Ordering Information

BIO1000 - BIoGEORGE Biofilm Activity Monitoring System
1 - Fresh Water System - 316L Electrodes
2 - Salt Water System - Titanium Electrodes
  Probe Fitting Material
1 - PVC
2 - 316L Stainless
3 - C276
  Probe Type
1 - 1 inch NPT Pipe Plug
2 - 2 inch NPT PIpe Plug
3 - High Pressure (for use with 2 inch Access System)
4 - Retractable
Instrument Enclosure
1 - Standard
2 - NEMA-4X
3 - Explosion Proof + NEMA-4X
  Probe Length (round calculated length to the nearest 1/8")
Enter length in inches, stated in 2 decimal place format (Example: 6 1/8" = 0612)
  Cable Length
050 - 50' (Standard)

Your Part Number



This list represents our most common options.  Many other sizes, alloys, and options are available.
Please contact your Metal Samples sales representative if you do not see what you're looking for.
(Note: Not all alloys are available with all element types and seals.)
* Chemically equivalent to standard pipe-grade carbon steels.

Teflon® is a registered trademark of DuPont.
  Metal Samples Company
P.O. Box 8
152 Metal Samples Rd.
Munford, AL 36268
Phone: (256) 358-4202
Fax: (256) 358-4515

E-mail: msc@alspi.com
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Metal Samples Company is a division of Alabama Specialty Products, Inc. - Copyright © 2020