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Double Block Service Valve

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User's Manual in PDF

for High Pressure Hydraulic Access Systems

The Double Block Service Valve mounts on top of the hydraulic access fitting and provides temporary containment and control of the pipeline media, as well as the mounting point for the hydraulic retrieval tool during installation/retrieval of monitoring devices. The double block service valve has two ball and seat assemblies, each one of which provides complete isolation of the pipeline media, thus providing an extra layer of safety in the unlikely event that one of the seats fails.

Our double block service valve also allows controlled pressure equalization between the pipeline side and retriever side. There are two bypass needle valves: one for the lower ball and seat assembly and one for the upper. Pressure equalization reduces the torque required to operate the valve. It also reduces stresses from fast pressurization, thus extending the lives of the seats, o-rings and valve components.

If the plug cannot be removed, or if a longer term sealing is required, a blanking cap/plug assembly can be installed on the valve as an additional safety measure. However, the service valve is not designed to be mounted permanently.

The double block service valve is manufactured from 17-4 PH stainless steel and other materials that meet NACE MR0175/ISO 15156 standards. The weight of the valve is approximately 50.7 lbs./ 23kg.

The service valve comes as a kit in a durable molded polymer field service container and includes a non-spark hammer, a spare seals kit, an extension bar and a tool kit.

Ordering Information

Part # Description Material  
HA101253 Hydraulic Double Block Service Valve  
Accessories / Spare Parts / Optional Components
KR1023 Service Valve repair kit (main seats, secondary seats, o-rings, valve balls) Glass filled PTFE, FKM elastomer, 17-4PH
KR1014 Service Valve seal kit (main seats, secondary seats, o-rings) Glass filled PTFE, FKM elastomer
PR7426110 Service Valve ball 17-4PH
PS5696 Accessory kit (brush, hammer, hex wrenches) Various

Contact Metal Samples Company for pricing and availablility.

Metal Samples Company

P.O. Box 8
152 Metal Samples Rd.
Munford, AL 36268

: (256) 358-4202
Fax: (256) 358-4515

E-mail: msc@alspi.com

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